Summaries
of Projects Financed by
the NLPA Sheep & Goat Fund
SHEEP
& SHEEP-RELATED PROJECTS
Project
#1 -- Lamb Feeding Facility
The
first loan made by the NLPA Sheep & Goat Fund was to construct
a state-of-the-art lamb finishing facility in Michigan, for the
year-round feeding of lambs to service the needs of a major packer's
customer demands for premium high volume cuts and smooth out kill
floor schedules.
The 60-foot
by 360-foot, two-story, curtain-sided barn is divided into 32 separate
pens with the lambs standing on the top floor (approximately 10
feet off the ground), allowing waste to fall to ground level through
woven wire panels for cleaner pelts and fewer labor requirements.
Lambs are fed a whole corn and alfalfa pellet ration in self-feeders
on a flex auger delivery system controlled by a computerized weighing
and mixing device that can put a different ration in each pen, if
necessary. The barn's long narrow design, allows for prevailing
winds to keep animals cool during the summer without fans. The roof
is insulated and the ridge is open for additional comfort, yet sides
can be closed for year round feeding.
The facility's
owner said the project would add value to animals that have the
potential to become premium quality products. The services the facility
provides will be under contractual agreement with a major packer,
targeted toward high-end retail grocery chains in metropolitan areas
with amounts that will represent 5 percent of the packers' total
lamb kill volume.
Project #2
-- Sheep Dairy
This loan was
established with a sheep dairy in upstate New York to purchase milking
equipment. The dairy recently began its first full season of milk
production. The main goals of the dairy are to be milking 250 ewes
and producing over 75,000 pounds of Grade A milk in 2003. The sheep
milk will be bagged and frozen in an on-site, walk-in, blast freezer,
and then trucked to the Albany-area cheesemaker. Market lambs are
sold locally to New York State consumers.
The domestic
market for sheep-milk products is extremely strong, particularly
in the Northeast. The dairy, which is operated by an individual
with extensive experience as a shepherd and dairy farm worker, has
contracted to sell its milk to a New York State cheesemaker. There
has been considerable interest in the dairy among (cow) dairy farmers
in the region, where many are looking for financially viable alternatives
to traditional dairying. The success of this sheep dairy project
will serve as a model for those looking for a profitable alternative
to the marginally viable dairy farms of the region.
Project
#3 -- Sheep & Goat Slaughter Facility
This loan was
established with a slaughter facility for lambs and goats in Pennsylvania,
which is using funds for building and equipment upgrades in order
to increase the facility's slaughter capacity.
The facility
has been in operation since 1986 and since then the owners reported
an increase in sales. The facility's customer base is in the Cleveland,
Pittsburgh, New Jersey and New York City areas. The facility is
also the sole supplier of premium lamb carcasses and primal parts
to a business that processes value-added lamb products.
The funded project
consists of two-phases. First an additional 1550 square feet will
be added to the slaughter area. With this increased area, the facility
owners will be able to install an inverted pelting system in the
future without having to conduct major renovations. The second phase
of the project will be to incorporate a new 1660 square foot facility
for processing case ready/cryovaced lamb products.
Project
#4 -- Lamb Processing/Fabricating Operation
This loan was
established with a lamb processing/fabricating operation in Pennsylvania
to expand its physical building and add equipment to increase its
volume of high quality, branded lamb products sold to high-end restaurants.
The company
purchases contracted lamb carcasses from a slaughter facility and
processes them into a consistent product that is geared toward five-star
eating establishments in areas such as New York, Pittsburgh, New
Orleans and San Francisco. The facility owner's goal is to provide
an added value product to consumers, which will in turn reward the
farmers for producing a better, more consistent product.
The new building
and processing equipment have allowed the company to triple its
production quantity. The expansion has increased the company's ability
to commit to processing a greater number of contracted lambs.
Project #6/7/8
-- Lamb Breeding Operations
Three lamb-breeding
operations in Western Nebraska have secured loan funds in order
to increase their operations to better supply replacement Polypay
ewes for the out-of-season lamb production market.
The
combined goal of the three projects is to perfect the genetics in
these sheep that have the capability of lambing out of season and
have the lean carcass qualities that are considered desirable in
today's market. The operations noted two challenges facing the issue
of out-of-season lambing. First, the continual decline of the number
of sheep producers in the United States and, second, the limited
availability of flocks possessing the genetics to supply lamb on
a year round basis.
The
loan monies are being used to purchase equipment and facilities
to achieve the rapid expansion needed to meet the potential market
demand.
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Project #11 -- Lamb and Goat Meat Fabrication
Plant
This loan was
established with a Texas processing and fabrication facility to
fund the purchase of equipment needed for fabrication of lamb and
goat carcasses and the construction of the building to house the
fabrication plant.
The fabrication
addition is a 10,000 square foot building that includes coolers,
freezers, a fabrication retail room and a loading dock. The building
will also house the latest in packing and carcass fabrication equipment.
This new fabrication
facility will allow for the development of new products by the company
and will increase sales of American lamb by making a wider variety
of products from each carcass available, thus providing more products
to the consumer. With case-ready packaging, retailers will be provided
with an attractive product for display, which is appealing to the
customer and will have a shelf life superior to traditional packaging
procedures at the retail level.
Project
#12 -- Sheep Cheese Processor
This loan provided
funding for an upgrade in milking equipment, cheese processing and
handling equipment and road access to the cheese ripening cave,
as well as, working capitol to support higher operating costs until
financial benefits of the expansion are received and refinancing
of current debt at a considerably reduced rate. This cheese company
produces and markets a trademarked product, a specialty sheep cheese
widely regarded as one of the best cheeses in the country. They
have received numerous awards since 1993, most recently, the prestigious
"Best of Show" award at the 2000 American Cheese Society's
competition in Sonoma, CA and best U.S. Sheep Cheese in the 2001
U.S. Championship Cheese Contest. They work with a guild of five
farms in Vermont and New Hampshire to produce their award-winning
cheeses.
Project #13 -- Lamb Feeder / Processor
This loan provided
funding for upgrade in feed handling and processing equipment and
refinanced current retrofitting of barn facilities including feed
processing and handling equipment. The funding will allow this operation
to function with a lower cost structure and cash flow more efficiently.
This operation works in cooperation with two other vertically integrated
systems, currently funded through the NLPA Sheep and Goat Fund,
to provide a high quality lamb fed for specific established markets.
Aligning with these established processors and producers of high
quality finished lamb, allows them to produce a brand name, high
quality product in an economically positive environment. Their goal
is to increase the demand for a better tasting, high quality lamb,
thus improving the interest in domestic lamb production and sales.
Project
#20 -- Case-Ready Lamb Processing Facility
The funding received by this lamb processor in Iowa was used to
expand exiting facilities by 10,000 feet in order to house the plant's
case-ready program. Funds were also used to purchase case-ready
processing equipment in order to meet the growing demand for case-ready
meats in the Midwest. The company has more than 100 employees throughout
the harvesting and processing facility; five to 10 were added as
a result of the case-ready expansion. The company is one of the
largest lamb processors in the United States. It is partially owned
by lamb producers - there are 13 owner/producers. Another 500 producers
in 14 states provide 430,000 live lambs annually. By controlling
the product from live lamb to case-ready cuts, the company can give
more detailed feedback to its producer-owners.
Project
#21 -- Genetics Program
This loan has helped an Arizona sheep breeder become a producer
of superior genetics (sheep, embryos, artificial insemination, and
semen) for sale to an international market. Karoo Genetics, based
in Scottsdale, Ariz., was founded in 1995 for the purpose of bringing
top quality meat sheep genetics to the North American sheep industry.
The company's primary focus has been the importation and production
of Dorper sheep.The loan with the Sheep & Goat Fund was established
about 18 months ago and has been used to further develop the ranch
and to enhance the embryo program. Karoo Genetics has also donated
Dorper rams to several universities including, Wyoming, Texas A
& M and Chico, Calif., to be utilized in research crossbreeding
programs designed to improve USA meat sheep carcass quality.
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Project
#22 -- Livestock Merchandising Center
This loan will help the
University of Tennessee Meat Goat and Sheep Education and Research
Center at the Livestock Teaching Center of the Department of Agriculture
and Natural Resources at the Martin campus in completing construction
of a Livestock Merchandising Center dedicated to the public merchandising
of all species of livestock, especially sheep and goats, and to
establish a teaching and research complex for sheep and meat goats.
The project is primarily directed at research, education and outreach
to assist producers in developing production programs and marketing
strategies to enhance the sheep and meat goat industry in Tennessee
and the surrounding region.
Project
#24 -- Sheep Meat Supplier
Funds for this
loan will be used to create the infrastructure to develop a business
plan for a sheep operation in Oklahoma. The operation is the largest
sheep or goat operation in two counties, according to the county's
Farm Service Agency’s County Executive Director. This business
is located in an agricultural area that is approximately 98 percent
cattle ranches. After extensive research it was determined that
there was a need to develop a sheep business to supplying a whole
carcass product for a niche market in this area of the state. The
demand for this product is growing in the area especially because
of the growing ethnic communities in the Dallas area. They have
achieved a level of production where they supply a desirable, marketable
product that is name recognizable.
Project
#29 -- Sheep Operation
A sheep operation in Illinois is using funds to purchase equipment,
expand its feeding facilities and to increase its working capital.
The business is recycling hog facilities and constructing hoop buildings
to increase the size of the operation.
Project
#32 -- Meat Pie Production
A food processing company in Utah is using funds to introduce Lamb
Aussie-style Pies using sub-primal cuts of lamb (ground lamb) and
primal cuts of lamb as a Ready-to-Eat product for marketing, sales
and distribution on a local, regional and national basis. Capital
is being used to purchase automated equipment and to provide working
capital to increase its market share on a national level.
Project
#34 -- Lamb & Goat Processing Plant
A group of producers in Kentucky formed a business to purchase a
recently renovated USDA meat processing plant. NLPA Sheep &
Goat Funds have been used to help with the purchase of the plant.
The business will focus on identifiying needs within the Hispanic
and Muslim consumers in the area that are not currently being met.
It will also focus on working with local producers to help add value
to their products.
Project
#35 -- Risk Management Company
A company in Colorado used funds to develop a risk management tool
previously unavailable to sheep producers. Lamb price insurance
is offered by the company to protect sheep and lamb producers against
widely fluctuating prices.
Project
#37 -- Lamb Finishing Operation
A farm in Ohio used funds to enhance its lamb finishing operation.
The farm has a marketing relationship with custom processing companies
and needs to maintain an adequate supply of lambs and working capital
to grow this relationship and better meet the demand for custom-fed
lambs.
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